Pipeline and Hazardous Material Safety Administration (PHMSA) lays out some pretty clear definitions when it comes to bulk and non-bulk packaging, particularly where size and capacity are concerned. According to article 49 CFR 171.8, bulk packaging refers to any type of packaging, transport vehicles, or freight containers where no additional containers or inner packaging is used. Flexible intermediate bulk containers (FIBCs) are a popular choice of bulk packaging, providing ample room for large quantities of raw materials and other goods.
The non bulk packaging definition is relatively straightforward. Non-bulk packaging is by definition smaller than bulk packaging. As such, it’s designed to store and transport smaller quantities of product. Non bulk containers can come in many forms, from cardboard and paper packaging to larger bags made from high-grade materials like polypropylene. Although smaller than bulk packaging, non-bulk packaging is a common sight across many industries and a popular choice for transporting things like pharmaceutical products and perishable goods.
The key differences between non-bulk and bulk packaging essentially boil down to size and capacity, materials and durability, and the ultimate applications for each type of packaging. Below, we’ll take a look at these differences in closer detail.
To highlight the differences in size and capacity between non-bulk packaging and bulk packaging, we once again need to look at the guidance laid out by PHMSA. Bulk packaging intended to carry liquids should be able to carry a minimum of 450 liters (around 118 U.S. gallons).
When carrying solids, packaging should offer the same capacity as when storing liquids, with a net mass no smaller than 400 kg (around 880 pounds). Finally, when carrying gas, bulk packaging should offer a minimum water capacity of around 454 kg (approximately 1,000 pounds). Non-bulk packaging is defined as any type of packaging designed to store smaller quantities than this.
Another key area where bulk and non-bulk packaging differs is the material the packaging is made from. Non-bulk packaging can take many forms, such as glass bottles and jars, cardboard boxes, plastic drums, and heavy-duty bags made from plastic polymers. Because it’s designed to handle relatively lighter volumes, non-bulk packaging is generally less hard-wearing than bulk packaging.
By contrast, bulk packaging is incredibly durable. Reusable containers such as FIBCs are made from high-grade polymers like polypropylene, making them ideal for storing large quantities of heavy material. This durability also makes them the go-to for certain sectors such as construction and mining operations.
Because of its convenience and versatility, non-bulk packaging is frequently used by many industries. Non-bulk packaging tends to be the preferred method for shipping consumer goods, but it is also regularly used by the pharmaceutical sector to store and transport medicines and other products.
Owing to its robustness and generous capacities, bulk packaging is the preferred choice when storing and transporting large volumes of material. It’s a go-to choice in the manufacturing sector, where bulk packaging is used to store and haul heavy parts and other assets. It’s also frequently used in the mining and construction sectors, but can even be used by the agricultural sector when transporting vast volumes of perishable goods.
Not sure whether you should be using bulk packaging or non-bulk packaging? Below, we’ll take a look at what factors you should be considering when making the right choice with packaging.
Generally speaking, bulk packaging is more expensive than non-bulk packaging. However, this doesn’t necessarily make non-bulk packaging the smarter choice. Many types of bulk packaging can be reused multiple times before needing to be replaced, making it a good option for those looking for a cost-effective packaging solution.
For many companies, eco-friendliness is important when choosing packaging solutions. If you’re concerned about your carbon footprint, choosing the right type of packaging can help you achieve sustainability goals. Although non-bulk packaging is often made from recycled materials, such as paper and cardboard, there’s no guarantee that the end recipient will actually recycle said materials.
Bulk packaging is typically more durable, making it reusable. This immediately renders it a good choice if you’re looking to switch to packaging that’s more environmentally friendly. What’s more, many materials used to manufacture it, such as polypropylene, can also be recycled once containers are no longer fit for purpose.
Getting the most out of your packaging requires some commitment. For bulk packaging, extra care needs to be observed when loading, discharging, and handling to avoid premature damage that might require packaging to be replaced. Correct handling via cranes, forklifts, and other machinery will help minimize the chance of damage. What’s more, regular inspection will alert you to any urgent maintenance and repair jobs. Once bulk packaging has reached the end of its operational life, it will need to be retired, recycled, and replaced.
If you’re using non-bulk packaging, you’ll need to take extra steps to make your operation sustainable. Use recyclable materials wherever possible, giving customers the option to take charge of recycling themselves once goods have been received. It’s also important to invest in premium packaging materials that will provide adequate protection for products while in storage and transit.
Making the right choice between bulk and non-bulk packaging is simple enough. If you’re looking for a heavy-duty packaging solution to haul large quantities of goods, bulk packaging is the obvious choice, with non-bulk packaging the go-to for smaller cargo. However, many different factors can complicate the decision-making process.
Firstly, you’ll need to consider the cost. Bulk packaging is generally more expensive than non-bulk packaging, but does boast reusability that makes it a smarter and more cost-effective choice in the long run. Meanwhile, you’ll also need to think about the environmental impact of the packaging you’re using. Both types are made from recyclable materials, although it’s harder to guarantee that non-bulk packaging will actually be recycled. Once again, recyclable bulk packaging makes the best long-term solution.
Looking for new and innovative bulk packaging options? Perhaps you’re searching for better quality non-bulk packaging. In either case, you’ve come to the right place. Frontrunners in premium packaging solutions since the 1950s, Codefine offers a full range of packaging designed to accommodate every market. Why not explore our full product range online today? Alternatively, get in touch with your query.
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